Custom 12oz Glass Sauce Bottle With Black Aluminium Screw Cap to Canada

Newray Delivers High-Quality, Heat-Resistant Ketchup Bottles Under Tight Deadline

In early March, 2024, a Canadian customer approached Newray with a critical issue— the glass bottles they had purchased from other Chinese factories failed to meet thermal shock resistance standards, causing breakage during the hot filling of their ketchup. This defect led to product losses and threatened their supply chain.

After receiving and successfully testing Newray’s sample bottles for hot filling, the customer decided to proceed with full-scale production at our factory. However, there was a significant challenge: the customized ketchup bottles had to be manufactured and shipped by mid-May. Any delay would disrupt their filling and labeling schedules, leading to missed deliveries to major supermarkets and severe penalties.

Understanding the urgency, Newray’s team immediately took action. We fast-tracked the design process, finalized the bottle drawings with the customer in record time, and completed the batch mold production within one month—ensuring we were ready for production scheduling.

One of the main concerns with the customer’s previous bottles was their manufacturing method. The bottles were produced using the blow-blowing technique, which resulted in uneven thickness, poor visual appeal, and noticeable blow rings. To provide a superior solution, Newray leveraged its Narrow Neck Press and Blow (NNPB) technology known for producing high-precision bottles with uniform thickness and improved aesthetics. However, all production lines capable of this process were fully booked.

To meet the tight deadline, the Newray team coordinated with other clients, optimized scheduling, and made special arrangements to prioritize the customer’s order. By early May, production was successfully completed, and shipping space was booked in advance to ensure on-time delivery.

From finalizing the mold design to loading the shipment, the entire process was completed in just 45 days—a testament to Newray’s efficiency, teamwork, and commitment to customer success. Upon receiving the bulk order, the customer expressed great satisfaction and committed to long-term cooperation with Newray. They are now working with us to develop a new series of 8oz and 16oz ketchup bottles of the same design.

This project highlights Newray’s expertise in rapid production, superior glass manufacturing technology, and outstanding customer service, reinforcing our position as a trusted partner for international brands.