500ml Glass Spirit Bottle with Custom Logo to Vietnam

A famous Vietnamese winery reached out to Newray with a request to create a new custom mold for their new flavor, transitioning from the original 375ml bottle to a 500ml version while minimizing weight to save on costs. After a thorough assessment and calculation, Newray’s expert design team produced the necessary product drawings, confirming that a glass bottle weight of 350g would allow for an average wall thickness of 2.2mm – 2.5mm. This thickness is considered safe, ensuring the glass bottle meets impact resistance standards while reducing the weight of the bottle base. The Vietnamese customer was very pleased with this solution, increasing the order quantity from one high cabinet for the initial trial to two high cabinets, preparing them well for the upcoming peak season.

In addition to the glass wine bottles, the customer requested custom lids tailored to their product. The bottles were to be fitted with 28mm ROPP lids, necessitating high precision. Newray’s design team crafted a layout for the brand logo, resulting in a custom aluminum lid exclusive to the brand. Given that the customer’s aluminum cap is quite thin, only 20 microns thick, we manufactured it using a 24-micron aluminum sheet to prevent deformation during shipping. Additionally, we utilized reinforced five-layer corrugated paper packaging to ensure safe transport without any losses. Previously, the customer had used PE gaskets, but we provided an upgrade to food-grade silicone gaskets at no extra charge, offering better thickness and sealing performance.

After a month of production and transport, the goods finally arrived in the customer’s hands, who expressed significant satisfaction with the results.

We invite breweries globally to reach out for inquiries and customization of your exclusive bottle shapes and caps. Newray is your ideal partner!